FRP I-Beams: Design, Structure & Mechanical Properties

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I-Beam Geometry Explanation

The I-beam shape is widely used in structural engineering due to its efficient load distribution. The geometry consists of:

  • A vertical web that resists shear forces

  • Horizontal flanges that carry bending stresses

In FRP I-beams, this geometry is optimized to maximize strength while minimizing material usage and overall weight. The result is a structural profile well suited for beams, joists, and primary load-bearing members in industrial structures.


Pultruded FRP Beam Structure

FRP I-beams are manufactured using the pultrusion process, which produces continuous profiles with consistent cross-section and material properties.

Key structural features include:

  • Continuous longitudinal fiberglass for bending strength

  • Transverse mats for shear and impact resistance

  • Thermoset resin matrix for environmental durability

This engineered fiber architecture ensures predictable performance along the entire beam length and supports use in permanent structural installations.


Typical Mechanical Properties

FRP I-beams provide a balanced combination of strength, stiffness, and durability.

Typical performance characteristics include:

  • High strength-to-weight ratio

  • Excellent corrosion resistance

  • Electrical and thermal insulation

  • Stable mechanical behavior over time

While the elastic modulus of FRP is lower than steel, FRP I-beams are engineered to meet structural requirements when designed using appropriate deflection limits and safety factors.


Span & Deflection Behavior

Deflection control is a critical design consideration for FRP I-beams.

Unlike steel beams, FRP beams are usually governed by serviceability criteria rather than ultimate strength. Proper span selection and section sizing are essential to ensure acceptable deflection under design loads.

Common applications include:

  • Floor and platform beams

  • Pipe and equipment supports

  • Structural frames and bridges

When correctly sized, FRP I-beams provide stable and reliable performance across long spans with reduced dead load.


Available Sizes & Customization

Standard Sizes

FRP I-beams are available in a range of standard depths, flange widths, and thicknesses to support common structural requirements.

Typical size ranges include:

  • Beam depth: 100 mm – 400+ mm

  • Flange width: 75 mm – 200 mm

  • Length: supplied in standard stock lengths or cut to size


Customization Options

For projects with specific load or space constraints, custom FRP I-beam profiles can be produced, including:

  • Increased flange thickness

  • Modified web dimensions

  • Special resin systems or surface finishes

Customization allows designers to achieve structural efficiency without over-specifying material.

For technical specifications and available profiles, visit our FRP I-Beam Product Page.


Why FRP I-Beams Are Used in Industrial Structures

FRP I-beams are increasingly specified due to:

  • No corrosion or rust

  • Reduced maintenance requirements

  • Lightweight handling and faster installation

  • Long service life in harsh environments

These advantages make fiberglass beams suitable for chemical plants, wastewater facilities, marine structures, and outdoor industrial projects.

To see how FRP I-beams integrate into complete structural systems, visit our Official FRP Structural Solutions Page.


Frequently Asked Questions (FAQs)

Are FRP I-beams structural load-bearing members?

Yes. They are designed for primary and secondary structural applications.

How do FRP I-beams compare to steel beams?

They are lighter and corrosion resistant, with design governed by deflection criteria.

Can FRP I-beams be used outdoors?

Yes. UV-resistant surface veils support long-term outdoor exposure.

Do FRP I-beams require corrosion protection?

No. Corrosion resistance is inherent to the material.

Are custom beam sizes available?

Yes. Custom profiles can be produced for specific projects.

What is the typical service life?

Service life commonly exceeds 30–50 years depending on environment and design.


Conclusion

FRP I-beams combine efficient I-beam geometry with advanced composite materials to deliver reliable structural performance in demanding environments. With corrosion resistance, lightweight handling, and predictable long-term behavior, fiberglass beams provide strong value for industrial and infrastructure projects where steel faces durability limitations.