FRP Rebar Sizes & Strength Chart

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What FRP Rebar Sizes Mean

FRP rebar sizes refer to the nominal bar diameters used in concrete reinforcement design. Like steel, composite rebar is available in common diameter ranges, but the internal fiber content and resin system determine its final strength.

For a complete explanation of FRP material types, structural performance, and manufacturing details, you can refer to our FRP Rebar Pillar Page.

Common FRP Rebar Sizes

Most composite rebar is supplied in the following nominal diameters:

  • Ø6 mm

  • Ø8 mm

  • Ø10 mm

  • Ø12 mm

  • Ø14 mm

  • Ø16 mm

  • Ø18 mm

  • Ø20 mm

  • Ø22 mm

  • Ø25 mm

Custom sizes can be produced based on project requirements.

Bars can be manufactured as:

  • Straight lengths

  • Coils (small diameters)

  • Preformed shapes for stirrups and hooks


FRP Rebar Strength Ranges

The following table summarizes typical strength ranges for common sizes. (Values represent common industry ranges; exact values depend on fiber type and resin system.)

FRP Rebar SizeTypical Tensile StrengthModulus of ElasticityNotes
Ø6–Ø8 mmMedium to HighStandard ModulusSuitable for slabs and distribution layers
Ø10–Ø12 mmHighStandard / High ModulusCommon for beams, walls, and general reinforcement
Ø14–Ø16 mmHighHigh ModulusSuitable for bridges and heavy-duty structures
Ø18–Ø20 mmVery HighHigh ModulusUsed in marine and corrosion-critical elements
Ø22–Ø25 mmVery HighHigh ModulusHeavy infrastructure and long-span elements

Strength depends on:

  • Fiber type (glass / basalt / carbon)

  • Resin system

  • Surface structure

  • Production tension control


How to Select the Right FRP Rebar Size

  • Load Requirements

Structural elements requiring high tension capacity generally use larger diameters and higher modulus grades.

  • Concrete Cover

FRP rebar often requires similar cover thickness as steel. Larger diameters require larger structural spacing.

  • Spacing and Layout

Engineers must ensure bar spacing remains compliant with project design to avoid congestion in heavily reinforced areas.

  • Installation Conditions

Smaller diameters in coil form are easier for on-site logistics. Larger diameters are typically delivered in straight lengths.

  • Project Environment

Marine structures or chemical plants often use larger, high-modulus bars due to long-term durability needs.


Application Scenarios by Size

Small Diameters (Ø6–Ø10)

  • Slabs, sidewalk panels, thin walls, architectural elements

  • Precast components and lightweight elements

Medium Diameters (Ø12–Ø16)

  • Retaining walls, bridge slabs, industrial floors

  • General-purpose structural reinforcement

Large Diameters (Ø18–Ø25)

  • Marine foundations, high-load beams, transportation platforms

  • Heavy infrastructure requiring extended service life


FRP Rebar Sizes vs Steel Sizes

  • FRP sizes follow similar nominal diameters but differ in material strength and stiffness.

  • FRP does not have yield strength like steel; design is based on ultimate tensile strength.

  • Crack control may require designers to consider modulus variations.

  • Weight per meter is lower than steel, improving handling efficiency.


Procurement Notes

Before ordering FRP rebar for large projects, confirm:

  • Required bar diameter and strength grade

  • Straight or coil delivery format

  • Surface profile (sand-coated, ribbed, or wrapped)

  • Cut lengths or factory-prepared shapes

  • Export packaging requirements

  • Labeling for on-site identification

For buyers comparing multiple reinforcement types or performance levels, refer to our Comprehensive FRP Rebar Guide.


GTOFRP™ Size Range & Manufacturing Capability

GTOFRP™ can supply:

  • Standard diameters Ø6–Ø25

  • Customizable sizes for infrastructure projects

  • High-modulus and standard-modulus grades

  • Sand-coated or thread-wrapped surface finishes

  • Bulk packaging for global shipping

Our production lines maintain stable fiber alignment and consistent curing, ensuring uniform bar dimensions across large orders.


FAQ

1. Do FRP rebar sizes match steel rebar sizes?
Nominal diameters are similar, but mechanical properties differ.

2. Are larger diameters always stronger?
Typically yes, but fiber content and resin formulation affect final performance.

3. Can FRP rebar be produced in custom sizes?
Yes, depending on tooling and project requirements.

4. Are all sizes available in coil form?
Only smaller diameters. Larger diameters come as straight bars.

5. Does bar size affect concrete compatibility?
No. Standard mixes work with all FRP diameters.

6. How does bar diameter affect installation?
Larger bars require more stable chairs and careful alignment.


Conclusion

Understanding FRP rebar sizes is essential for accurate structural design, procurement planning, and installation efficiency. With a wide range of diameters and strength levels, FRP reinforcement provides flexibility for both light and heavy-duty applications. Consistent sizing and high durability make it a reliable choice for modern infrastructure projects.